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This doesn’t look normal, or good!
Skrullb
Posts: 666
ive got my XL fired up to make pizza and noticed smoke coming from the bottom of the Egg. I got to look and noticed the gunk on the bottom and a small crack by the bottom vent. Thoughts? This thing is only 8 months old. 

I'm in Fredericksburg, VA, and I have an XL and a medium.
Comments
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Time to file a warranty claim
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Yup.DoubleEgger said:Time to file a warranty claimI hate it when I go to the kitchen for food and all I find are ingredients!
MichaelCentral Connecticut -
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Agreed.Carolina Q said:
Yup.DoubleEgger said:Time to file a warranty claim"I've made a note never to piss you two off." - Stike
"The truth is, these are not very bright guys, and things got out of hand." - Deep Throat -
Man I was waiting for some statistical measurement of # of Hot Temp Pizza cooks vs normal cooks it takes to crack an XL...Seems that this is a recurring event, no?Kirkland, TN2 LBGE, 1 MM
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Mine popped with kickash and no grate. I run the grate now.....South of Columbus, Ohio.
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I don’t know. Is it normal? I didn’t have it screaming hot, just around 400. I know it’s much hotter down below.The_Stache said:Man I was waiting for some statistical measurement of # of Hot Temp Pizza cooks vs normal cooks it takes to crack an XL...Seems that this is a recurring event, no?
I have the kick ash basket in, does that have anything to do with it?I'm in Fredericksburg, VA, and I have an XL and a medium. -
Do you think the basket causes it?alaskanassasin said:Mine popped with kickash and no grate. I run the grate now.....I'm in Fredericksburg, VA, and I have an XL and a medium. -
I don’t think it’s the KAB but it could be going grateless.
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Ive had 4 crack all with stock grate in.
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Do you just get a new Egg altogether?Lit said:Ive had 4 crack all with stock grate in.I'm in Fredericksburg, VA, and I have an XL and a medium. -
MIne cracked with the stock grate_________________________________________________Don't let the truth get in the way of a good story!Large BGE 2006, Mini Max 2014, 36" Blackstone, Anova Sous Vide
Green Man GroupJohns Creek, Georgia -
my XL has the same crack, not filed a claim yet as it is not leaking or causing any problems at the moment.
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No. What causes is it is the temperature gradient combined with the curvature of the ceramic part, giving rise to tensile stresses that exceed the strength of the ceramic itself.Skrullb said:
Do you think the basket causes it?alaskanassasin said:Mine popped with kickash and no grate. I run the grate now....."I've made a note never to piss you two off." - Stike
"The truth is, these are not very bright guys, and things got out of hand." - Deep Throat -
That and a weak point (flaw) in the ceramic.JohnInCarolina said:
No. What causes is it is the temperature gradient combined with the curvature of the ceramic part, giving rise to tensile stresses that exceed the strength of the ceramic itself.Skrullb said:
Do you think the basket causes it?alaskanassasin said:Mine popped with kickash and no grate. I run the grate now.....
______________________________________________I love lamp.. -
Edit: misquotednolaegghead said:
That and a weak point (flaw) in the ceramic.JohnInCarolina said:
No. What causes is it is the temperature gradient combined with the curvature of the ceramic part, giving rise to tensile stresses that exceed the strength of the ceramic itself.Skrullb said:
Do you think the basket causes it?alaskanassasin said:Mine popped with kickash and no grate. I run the grate now.....They/Them
Morgantown, PA
XL BGE - S BGE - KJ Jr - HB Legacy - BS Pizza Oven - 30" Firepit - King Kooker Fryer - PR72T - WSJ - BS 17" Griddle - XXL BGE - BS SS36" Griddle - 2 Burner Gasser - Pellet Smoker -
I’m not really sure that the smoke was coming from that crack or not. I couldn’t tell where it was coming from but there was a lot of smoke coming from the bottom somewhere. Appeared to be around the vent. I’m not sure if I trust it to keep cooking..I don’t want it to crack in half while loaded with hot coals!onedbguru said:my XL has the same crack, not filed a claim yet as it is not leaking or causing any problems at the moment.I'm in Fredericksburg, VA, and I have an XL and a medium. -
Meh, what do you know. It's not like you are a scientist that studies material fracturing or something...JohnInCarolina said:
No. What causes is it is the temperature gradient combined with the curvature of the ceramic part, giving rise to tensile stresses that exceed the strength of the ceramic itself.Skrullb said:
Do you think the basket causes it?alaskanassasin said:Mine popped with kickash and no grate. I run the grate now.....They/Them
Morgantown, PA
XL BGE - S BGE - KJ Jr - HB Legacy - BS Pizza Oven - 30" Firepit - King Kooker Fryer - PR72T - WSJ - BS 17" Griddle - XXL BGE - BS SS36" Griddle - 2 Burner Gasser - Pellet Smoker -
Do you guys think I should stop cooking on it? Even doing regular cooks?nolaegghead said:
That and a weak point (flaw) in the ceramic.JohnInCarolina said:
No. What causes is it is the temperature gradient combined with the curvature of the ceramic part, giving rise to tensile stresses that exceed the strength of the ceramic itself.Skrullb said:
Do you think the basket causes it?alaskanassasin said:Mine popped with kickash and no grate. I run the grate now.....I'm in Fredericksburg, VA, and I have an XL and a medium. -
The flaw actually lowers the apparent tensile strength, so your comment is redundant.nolaegghead said:
That and a weak point (flaw) in the ceramic.JohnInCarolina said:
No. What causes is it is the temperature gradient combined with the curvature of the ceramic part, giving rise to tensile stresses that exceed the strength of the ceramic itself.Skrullb said:
Do you think the basket causes it?alaskanassasin said:Mine popped with kickash and no grate. I run the grate now....."I've made a note never to piss you two off." - Stike
"The truth is, these are not very bright guys, and things got out of hand." - Deep Throat -
I have cracked 2 XL bases running BGE standard lump grate. It's a crap shoot in combination with how much you use it, molding process, ceramic mix, packing, transport and handling?alaskanassasin said:Mine popped with kickash and no grate. I run the grate now.....Thank you,DarianGalveston Texas -
And how did I get the build up on the bottom of what appears to be grease? That little hairline crack can’t be responsible for that. Has anyone seen that before?I'm in Fredericksburg, VA, and I have an XL and a medium.
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maybe there's a crack between one of the nest legs where it touches the base and grease is seeping through?South of Nashville - BGE XL - Alfresco 42" ALXE - Alfresco Versa Burner - Sunbeam Microwave
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Yep, it was the crack. Started small, grease seeped through and created the stain. I've had it happen several times.Skrullb said:And how did I get the build up on the bottom of what appears to be grease? That little hairline crack can’t be responsible for that. Has anyone seen that before?They/Them
Morgantown, PA
XL BGE - S BGE - KJ Jr - HB Legacy - BS Pizza Oven - 30" Firepit - King Kooker Fryer - PR72T - WSJ - BS 17" Griddle - XXL BGE - BS SS36" Griddle - 2 Burner Gasser - Pellet Smoker -
Ok. Should I stop cooking with it and get it replaced? I don’t want the thing to split on me while I’m cooking!DMW said:
Yep, it was the crack. Started small, grease seeped through and created the stain. I've had it happen several times.Skrullb said:And how did I get the build up on the bottom of what appears to be grease? That little hairline crack can’t be responsible for that. Has anyone seen that before?I'm in Fredericksburg, VA, and I have an XL and a medium. -
Without a doubt. Brand new ash basket no grate, getting it up to temp for pizza, 600 and POP! Never going without the grate again.Skrullb said:
Do you think the basket causes it?alaskanassasin said:Mine popped with kickash and no grate. I run the grate now.....
South of Columbus, Ohio. -
I used it for low and slow while waiting for a new base but the day it popped I was wetting the rubber mat it sits on with a hoseSouth of Columbus, Ohio.
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I think it is actually fine to keep cooking on for the time being. Just monitor the progression of the flaw after every cook. The nest will likely constrain the rig from total collapse.Skrullb said:
Ok. Should I stop cooking with it and get it replaced? I don’t want the thing to split on me while I’m cooking!DMW said:
Yep, it was the crack. Started small, grease seeped through and created the stain. I've had it happen several times.Skrullb said:And how did I get the build up on the bottom of what appears to be grease? That little hairline crack can’t be responsible for that. Has anyone seen that before?
In the meantime, file a warranty claim, like tomorrow."I've made a note never to piss you two off." - Stike
"The truth is, these are not very bright guys, and things got out of hand." - Deep Throat -
As much as it pains me to say this, the KAB likely had nothing to do with this beyond facilitating the rapid temperature rise.alaskanassasin said:
Without a doubt. Brand new ash basket no grate, getting it up to temp for pizza, 600 and POP! Never going without the grate again.Skrullb said:
Do you think the basket causes it?alaskanassasin said:Mine popped with kickash and no grate. I run the grate now....."I've made a note never to piss you two off." - Stike
"The truth is, these are not very bright guys, and things got out of hand." - Deep Throat
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