DIY Ice Packs8 cups water
2 cups salt
3 cups corn starch
4 drops blue food colouring
Heat water while stirring in salt until dissolved. Gradually add in corn starch and food colouring while bringing to a boil. Remove from heat and cease adding corn starch when consistency becomes that of a thick pudding. Allow to cool and then bag in ziplocks or Food Saver bags (as I did) to your desired sizes. As you fill bags, remove as much air as possible before sealing.
Cut or multiply recipe according to your target yield.
Final result of recipe as posted:
(2 large, 2 medium and 1 small pack)

For scale, here’s the large size bag relative to the opening of a Yeti Roadie 20. I cut them to size such that they could sit atop a layer of beverages.

Not only are you not paying big bucks for ice packs, but these ones are flexible and can therefore be molded around the cooler’s contents.
Comments
I plan to give it a try it soon.
Cumming, GA
Eggs - XL, L, Small
Gasser - Weber Summit 6 Burner
XL and MM
Louisville, Kentucky
I guess the key to those is to not have anything cold to take home?
XXL BGE, Karebecue, Klose BYC, Chargiller Akorn Kamado, Weber Smokey Mountain, Grand Turbo gasser, Weber Smoky Joe, and the wheelbarrow that my grandfather used to cook steaks from his cattle
San Antonio, TX
True, the key is packing wisely. Lighter loads, heading back after consumption of said elixir, is an advantage.
XL and MM
Louisville, Kentucky
Well, I married me a wife, she's been trouble all my life,
Run me out in the cold rain and snow
Plus, I like craft/artisanal, small-batch ice packs.
Are you asking how long they stay cold? I am running a test right now and can report back if anyone is interested.
https://www.amazon.com/gp/aw/d/B01H583E0C/ref=mp_s_a_1_1?ie=UTF8&qid=1516022992&sr=8-1&pi=AC_SX236_SY340_QL65&keywords=ice+pack+flask&dpPl=1&dpID=41PVLT2zmKL&ref=plSrch
My hats off to you for your efforts and usability. My apologies if my response indicated differently.
Well, I married me a wife, she's been trouble all my life,
Run me out in the cold rain and snow
I myself questioned whether it would be worth the effort. My wife did not understand why I was doing it when cheap alternatives were available. You are both right to raise, in that ice packs are both plentiful and (sometimes) cheap.
I was in a “crafty” mood and figured that the yield would be pretty big with a very small price tag. Time will tell whether they were worth making.
Thanks for the tip.
Barry, Lancaster, PA
Keep in mind, air is a cooler’s worst enemy, so running a test with an ice pack in an empty (and non-chilled) cooler will never provide you with glowing results. When packing coolers, you generally want to fill them to the brim with cold foodstuffs, drinks, ice packs and/or ice for this purpose. The less air inside, the more slowly they will warm up. I would therefore expect the ice packs to perform much better inside a full cooler.
I may may be taking a road trip in about a month’s time and would love to run a real-world test.
BBQ from the State of Connecticut!
Jim
XXL BGE, Karebecue, Klose BYC, Chargiller Akorn Kamado, Weber Smokey Mountain, Grand Turbo gasser, Weber Smoky Joe, and the wheelbarrow that my grandfather used to cook steaks from his cattle
San Antonio, TX