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New Gasket and aligning top and bottom

OregonChuck
OregonChuck Posts: 5
edited July 2017 in EggHead Forum
I have two issues. I need a new gasket and have seen mention of a Rutland gasket - I'd like more info about them and details about how to order. And what is difference between Rutland  and Nomex gasket - the Nomex is what has burned out on my egg.

My top and bottom are not aligned, leaving my egg with an "under/over bite" - what's the easiest and best way to adjust that?


Comments

  • RRP
    RRP Posts: 26,517
    I have two issues. I need a new gasket and have seen mention of a Rutland gasket - I'd like more info about them and details about how to order. And what is difference between Rutland  and Nomex gasket - the Nomex is what has burned out on my egg.

    My top and bottom are not aligned, leaving my egg with an "under/over bite" - what's the easiest and best way to adjust that?


    3 options now:

    First buy a new band if you have a Large BGE as that band is adjustable.

    The other two options:

    Overbite/Underbite: A quote from a poster


    "I called this morning and spoke to Dewayne at BGE HQ Customer Service.  He was extremely helpful and guided me through the steps to level out the top.  It was extremely simple to do, even for someone who didn't understand the way these things are put together. 

    So basically here's what was the problem and what I did.  The first problem was that the lower band was not wrapped around evenly - it was lower in the rear than in the front.  He explained to me that the lower band should come right up to the edge of the lower gasket all the way around the lower half.  So I loosened the carriage bolt on the lower rear band and GENTLY tapped along the band using a block of wood and a rubber mallet until the band was placed evenly around the whole bottom.  Then I tightened the band.  From that point, the underbite had improved significantly, but there was still a bit of unevenness along the planes where the gaskets met and it still did not pass the dollar bill test.  In fact, the gap on the rear side between the gaskets was slightly worse, but I wasn't worried because I knew there were a couple more steps to 

    Next step was to adjust the front to back placement to fine tune the sitting of the top to the bottom.  There are two slotted acorn nuts on the top part of the hinge (above the spring) on both sides of the top that needed to be loosened so that I can 'wiggle' the top into a centered position.  So I loosened all 4 nuts, wiggled it into position, then tightened.  Now the top was centered properly (no under or overbite), but there was still unevenness on the plane of contact - in other words, it still failed the dollar bill test. 

    The last step was to somewhat repeat the first step (loosening the carriage bolt) except for the upper band.  Wherever there was the largest gap between the two gaskets, I GENTLY tapped the band upward which essentially pushed the lid downward by it's own weight.  Once I saw that the upper band was positioned in such a way that the entire top part of the egg sat nicely and evenly on the bottom, I tightened the carriage bolt of the top band and vuala!  It was fixed.  Dollar bill test passed all the way around the egg.  No more underbite (or overbite). “


    OR 


    Here’s another approach in a video that many here claim works even better - BTW the guy made that stainless steel band himself! Pretty neat, huh?

    https://www.youtube.com/watch?v=71Jplxn4yAg


    Re-gasketing the USA one yard at a time 
  • danv23
    danv23 Posts: 970
    RRP said:
    I have two issues. I need a new gasket and have seen mention of a Rutland gasket - I'd like more info about them and details about how to order. And what is difference between Rutland  and Nomex gasket - the Nomex is what has burned out on my egg.

    My top and bottom are not aligned, leaving my egg with an "under/over bite" - what's the easiest and best way to adjust that?


    3 options now:

    First buy a new band if you have a Large BGE as that band is adjustable.

    The other two options:

    Overbite/Underbite: A quote from a poster


    "I called this morning and spoke to Dewayne at BGE HQ Customer Service.  He was extremely helpful and guided me through the steps to level out the top.  It was extremely simple to do, even for someone who didn't understand the way these things are put together. 

    So basically here's what was the problem and what I did.  The first problem was that the lower band was not wrapped around evenly - it was lower in the rear than in the front.  He explained to me that the lower band should come right up to the edge of the lower gasket all the way around the lower half.  So I loosened the carriage bolt on the lower rear band and GENTLY tapped along the band using a block of wood and a rubber mallet until the band was placed evenly around the whole bottom.  Then I tightened the band.  From that point, the underbite had improved significantly, but there was still a bit of unevenness along the planes where the gaskets met and it still did not pass the dollar bill test.  In fact, the gap on the rear side between the gaskets was slightly worse, but I wasn't worried because I knew there were a couple more steps to 

    Next step was to adjust the front to back placement to fine tune the sitting of the top to the bottom.  There are two slotted acorn nuts on the top part of the hinge (above the spring) on both sides of the top that needed to be loosened so that I can 'wiggle' the top into a centered position.  So I loosened all 4 nuts, wiggled it into position, then tightened.  Now the top was centered properly (no under or overbite), but there was still unevenness on the plane of contact - in other words, it still failed the dollar bill test. 

    The last step was to somewhat repeat the first step (loosening the carriage bolt) except for the upper band.  Wherever there was the largest gap between the two gaskets, I GENTLY tapped the band upward which essentially pushed the lid downward by it's own weight.  Once I saw that the upper band was positioned in such a way that the entire top part of the egg sat nicely and evenly on the bottom, I tightened the carriage bolt of the top band and vuala!  It was fixed.  Dollar bill test passed all the way around the egg.  No more underbite (or overbite). “


    OR 


    Here’s another approach in a video that many here claim works even better - BTW the guy made that stainless steel band himself! Pretty neat, huh?

    https://www.youtube.com/watch?v=71Jplxn4yAg


    He's MacGyver!!!

    The DudeThis is a very complicated case, Maude. You know, a lotta ins, lotta outs, lotta what-have-you's. And, uh, lotta strands to keep in my head, man. Lotta strands in old Duder's head. Luckily I'm adhering to a pretty strict, uh, drug regimen to keep my mind, you know, limber.

    Walter SobchakNihilists! *uck me. I mean, say what you want about the tenets of National Socialism, Dude, at least it's an ethos. 

    Cumming, GA
    Eggs - XL, L, Small
    Gasser - Blaze 5 Burner
  • Abarnette
    Abarnette Posts: 49
    I have the XL and when I originally set it up it had an underbite. I decided to loosen all bolts with all the bolts loosened I aligned the top with the bottom.  Then I put the spacers in that came with the set up kit. I then used painters tape to hold the bottom ring at its proper height in reference to the spacers and tightened the bolt on the back of the bottom ring. I removed the tape and repeated this same step for the top ring. After both ring had the proper spacing height wise I tightened the bolts on the hinge assembly. I was very happy with the results But i don't know how this would work for the XL
  • SmokingPiney
    SmokingPiney Posts: 2,319
    Ron, one of these days, I will actually install the new gasket you sent me. I guess I'm waiting for my OEM gasket to fry.  =)

    @OregonChuck, RRP is the gasket guru here. His advice is sage. 
    Living the good life smoking and joking
  • Thanks. The adjusting info is really helpful. I am concerned that the Rutland gasket is not recommended for food due to being fiberglass(?). Thoughts?
  • SmokingPiney
    SmokingPiney Posts: 2,319
    Thanks. The adjusting info is really helpful. I am concerned that the Rutland gasket is not recommended for food due to being fiberglass(?). Thoughts?
    The Rutland gasket is no issue to food unless you intend to drag your food over the gasket while you cook it. 
    Living the good life smoking and joking